Warping Breakage Calculation Formula with Example

Calculation : Breaks / Million meter = (Total no. of breaks) / (Total no. of ends x Total length) x 1000000.

 

Example :-

Total no of. Breaks = 08

No of. Ends/Beam = 840 (At Warping Stage)

Length of Beam = 12500

We Know,

Calculation :- Breaks / Million meter = (Total no. of breaks) / (Total no. of ends x Total length) x 1000000.

Calculation :- Breaks / Million meter = 8 x 1000000 / (840 x 12500)

Calculation :- Breaks / Million meter = 0.76

 

 

Test Report

 

Count 10/1 OE 100% Cotton
Average Count 10.09
Count CV% 0.68
TPI 17.07
T.M. 5.40
CSP 1942
RKM (UTR-4) 11.42
RKM CV% 7.59
Elongation% 5.89
Elongation CV% 6.87
Min.Rkm 9.73
U% 10.20
Thin   (-50%) 0
Thick  (+50%) 22
Neps  (+280% ) 2
Total IPI 24
H.I. 6.94

 

Warping Beam Avg. Count Calculation

Calculation Formula: =

453.6 X ( Warping No.of Ends x Warping set length ) / (840 X 0.9144 X 1000 X Beam Net Wt.)

Example :-

= 453.6 X ( 746 X 12445 ) / ( 840 X 0.9144 X 1000 X 279 )

= 19.65

Here,

No of. Ends/Beam = 746

Length of Beam = 12445

Beam Net weight = 279